By PFormula-Ultrasonics ultrasonic welding WorkStation is an advanced ultrasonic welding machine for plastics, engineered for applications that require maximum precision, process control and repeatability. Developed in Europe and protected by a European Patent (P1636.7 EP), this solution delivers a clear technological advantage over conventional ultrasonic welding systems.
Optimized for industrial production, the PFormula ultrasonic welding workstation is suitable for manual, semi-automatic and fully automated welding applications.
Precision Ultrasonic Welding with Melt Precision Technology
The core of the PFormula’s ultrasonic welding workstation is the Melt Precision™ control technology, designed to ensure stable energy transfer, controlled material melting and consistent weld quality.
The ultrasonic welding process is managed through a structured cycle:
- Forward
- Trigger
- Welding control
- Holding / solidification
- Diagnostic and monitoring
The system allows ultrasonic welding control based on:
- Time-controlled ultrasonic welding
- Energy-controlled ultrasonic welding
This enables optimal adaptation to different thermoplastic materials, part geometries and joint designs.
Technical Advantages Over Conventional Ultrasonic Welding Machines
Compared to standard ultrasonic plastic welding machines, the PFormula’s solution offers superior performance:
- Ultrasonic amplitude adjustable from 20% to 100% for precise energy input
- Maximum welding force up to 3000 N, suitable for demanding industrial components
- Ultrasonic frequencies from 20 kHz to 35 kHz, covering a wide range of applications
- High repeatability and process stability, reducing scrap and rework
- Integrated process diagnostics, improving quality control and uptime
- Compact, modular design, ideal for production lines and automation cells
These features make the PFormula’s ultrasonic welding workstation a high-precision alternative to traditional ultrasonic welding equipment, especially in applications where quality consistency is critical.
Pneumatic or Electric Actuator for Ultrasonic Welding
To ensure maximum flexibility, the ultrasonic welding workstation is available with two actuator options:
Pneumatic Ultrasonic Welding Actuator
- Robust and cost-effective
- Ideal for high-cycle industrial applications
- Simple integration into existing production systems
Electric Ultrasonic Welding Actuator
- Precise control of position, velocity and force
- Enhanced repeatability and data acquisition
- Ideal for Industry 4.0 ultrasonic welding systems and smart factories
This configurability allows customers to select the optimal ultrasonic welding solution for their process requirements.
European Patent (P1636.7 EP) Ultrasonic Welding Technology
The Melt Precision™ concept and the overall ultrasonic welding workstation architecture are protected by a European patent, ensuring technological exclusivity and long-term competitive advantage.
This patented approach reflects PFormula’s commitment to innovation, engineering excellence and advanced ultrasonic welding solutions.
Industrial Ultrasonic Welding Applications
The PFormula ultrasonic welding workstation is suitable for:
- Automotive plastic components
- Medical and laboratory devices
- Packaging solutions
- Consumer electronics
- Technical and structural thermoplastic parts
It is designed for manufacturers seeking reliable, high-precision ultrasonic welding machines with scalable automation capability.
👉 For more information about our ultrasonic welding workstations and ultrasonic welding solutions, please contact PFormula Ultrasonics or visit
www.pformula-ultrasonics.com